Robotic Pick & Place Pouch Packing Systems - RP-Z | Pick and Place Case Packers

Statera’s RP-Z robotic pick + place pouch case packers were originally designed and manufactured for a dried fruit product application by ZARPAC’s custom equipment design build group. The case packing application required a single machine that offered the versatility to load pouches from 200g to 1kg in either vertical or horizontal orientations.

The initial models were very successful and Statera is designing, building and supporting RP-Z robotic pouch case packers for customers requiring versatile pouch case packing capabilities.

RP-Z robotic pick + place case packers feature dual flex-picker robots that work in tandem to load each case. It also features recipe driven, automatic adjustment of the through conveyor that enables it to be tilted up to 15⁰ to facilitate pouch loading

RP-Z robotic case packers are ideal for production lines that require both vertical and horizontal pouch loading capabilities and handling of pouches with and without fitments. The system can accommodate horizontal pouches for both dry and liquid products. It also accommodates stand-up pouches for dry products on the same machine.

RP-Z systems offer speeds up to 40 pouches per minute for vertical loading and up to 60 pouches per minute for horizontal pouch loading, depending on pouch size and case pack configurations.

RP-Z pouch case packers also feature a space efficient, monobloc design that allows the machines to ship without disassembly. This enables fast installation and quick start-ups because the machine arrives in exactly the same condition as it did at the end of the factory acceptance test. It is a true plug-in, train and run system.

Robotic pick place pouch pack system pr z 1

Robotic pick place pouch pack system pr z 2

RP-Z Robotic Pick+Place Pouch Case Packing System

Features & Benefits

Monobloc frame & construction RP-Z pouch case packers are built within a single frame that allows the system to ship without any disassembly; monobloc design simplifies installation and start-up
Dual flex-picker robots Provides a wide range-of-motion and precise adjustment capabilities to accommodate a variety of product configurations including even or odd case counts
Vertical and horizontal pouch loading Supports multiple case pack configurations that require loading in either orientation; reduces capital investment and increases line flexibility
Pouch sizes from 200g to 1kg Provides versatility to run a wide range of pouch sizes which helps maximize line utilization
Stand-up and horizontal pillow pouches, with and without fitments Production flexibility for lines that run a wide range of products or SKUs
Automatic, recipe driven conveyor angle adjustment Machine conveyor can be automatically tilted up to 15⁰ to facilitate pouch loading
Narrow edge and wide edge case loading & feeding Provides flexibility to support multiple case sizes, styles and types
Toolless changeovers Fast and simple; ten minutes or less
Vision system standard Assures pouches are in correct position at infeed to enable smooth handling and loading
Pouch detect-reject system Identifies out of specification pouches and automatically rejects them onto an integrated reject conveyor